Frymaster Super Runner Series User Manual

NON-CE & Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. MAY 2008www.frym

1-5 1.5 Check Burner Manifold Pressure WARNING This task should be performed by qualified service personnel only. 1. Ensure that the gas valve

1-6 1.6 Adjusting the Pilot Flame 1. Remove the cover shown in the illustration below to access the pilot flame adjustment screw in the gas valve.

1-7 1.7.1 Replacing the Operating Thermostat (cont.) 6. First, loosen the capillary tube compression fitting until it slides freely on the capilla

1-8 1.7.2 Replacing the High-Limit Thermostat 1. Follow instructions for replacing operating thermostat, section 1.7.1, omitting steps 2 and 12.

1-9 1.7.4 Replacing the Frypot (cont.) 9. Recover the drain valve, high-limit thermostat, operating thermostat, and burner manifold assembly from t

1-10 ROBERTSHAW-UNITROL 7000 SYSTEM CHECK 1. Complete System Check With thermostat contacts closed and gas cock dial in the “ON” position, the main

1-11 Pilot failures fall into one of two categories – failure to light or failure to remain lit. Pilot Fails to Light 1. Gas is not being supplied

1-12 1.8.2 Improper Burner Functioning Fluctuating flame intensity is normally caused by improper or fluctuating incoming gas pressure, but may also

1-13 1.8.4 Filtration Problems The majority of filtration problems arise from operator error. One of the most common errors is placing the filter pa

1-14 1.8.4 Filtration Problems (cont.) 3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure to comp

ii Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to b

1-15 1.9 Wiring Diagrams 1.9.1 Current Production Units with Honeywell Gas Valve (Non-CE) HONEYWELL 1/2 P.S.I.1/2 P.S.I.HONEYWELLOFFONPILOTCHONEYW

1-16 1.9.2 Current Production Units with Honeywell Gas Valve (CE) FENWALLOPERATING THERMOSTATHIGH-LIMITTHERMOSTATPILOTTHERMOCOUPLEPILOTGENERATOR8050

1-17 1.9.3 Current Production Units with Robertshaw Gas Valve (After May, 2002) ThermopileOperating ThermostatHigh-Limit Thermostat1C2CTHTHTPTP

1-18 1.9.4 UFF Filtration Wiring Diagram T3P2T8HEAT TAPE - 25 WATTP/N 810-2100MOTORCOVER PLATE P/N 807-3643FUSE HOLDER P/N 807-1321FUSE P/N 807-3592

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Cabinetry Components, Single Fryers 123467 8121314151617 1819202223242527282652191011

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # COMPONENT 4 810-0357 Caster,

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # COMPONENT * 210-3419 Top Cap

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.2 Cabinetry Components, Multi-Battery Frying Systems 1234567891011121314151619181720See S

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.2 Cabinetry Components, Multi-Battery Frying Systems ITEM PART # COMPONENT 15 200-2830

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3 Component Box Components and Related Components (CE and Domestic)* * Components are appli

iii DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oi

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.3 Component Box Components and Related Components (CE and Domestic- cont.) ITEM PART # CO

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.4 Frypot and Burner System Components 2.4.1 SM220 and SM20/20/~ Systems 1 23 4578961011

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.4.1 SM220 and SM20/20/~ Systems (cont.) ITEM PART # COMPONENT 2 813-0003 Tee, ½"

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4.2 SR Series, SM35G, SM40G and SM50G Systems 12356789101141213151617181419212025SM50G S

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT 1 12188-1

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT Gas Val

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4.3 SR62, SM60G and SM80G Systems 16201235418678159101112131421243017192223SM80G Shown2

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # COMPONENT 1 823-3506SP Frypot- M/S

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # COMPONENT 22 810-2043 Clamp, Pip

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.5 Oil Drain Manifold Componets 2.5.1 1½” Oil Drain Manifold, Drain Flush and Drain Valv

iv Dean Millivolt Gas Fryers Service and Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 Functional Description 1

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.1 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.) ITEM PART # COMP

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.5.2 3” Oil Drain Manifold, Drain Flush and Drain Valve Components To DrainValveTo DrainV

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.5.2 3” Oil Drain Manifold, Drain Flush & Drain Valve Components (cont.) ITEM PART #

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.6 Oil Return Manifold Components 2.6.1 Oil Return Manifold Components; Fryers with 1½”

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains (cont.) ITEM PART # COMPONE

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.6.2 Oil Return Manifold Components; Fryers with 3” Drains ITEM PART # COMPONENT 106

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.7 Oil Return and Oil Flush Components 2.7.1 Oil Return and Oil Flush Components; Fryers

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains (cont.) ITEM PART # COM

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains (cont.) ITEM PART # COMP

v Dean Millivolt Gas Fryers Service and Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Cabinetry Components, Sing

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.8 Under Fryer Filter (UFF) Components 2.8.1 SM50 and SM60 Series Fryers (Except IHOP) 1

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf 123 4567810119 ITEM PART # COM

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.8.3 SM80 Series Fryers 123456781291011 ITEM PART # COMPONENT 1 106-1584SP Filter P

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.9 Single Under Fryer Filter (SUFF) Components 2.9.1 SM50 Series Fryers 123456781291011

DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.9.2 SM60 and SM80 Series Fryers 123456781291011 ITEM PART # COMPONENT 1 823-3774 F

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Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-8

DEAN MILLIVOLT GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description Dean Super Runner and Super Marathon Series fryers are mil

1-2 1.1 Functional Description (cont.) An electromechanical millivolt gas valve regulates gas flow to the burner manifold. Dean millivolt fryers us

1-3 1.2 Accessing Fryers for Servicing DANGER Moving a fryer filled with cooking oil may cause spilling or splattering of the hot liquid. 1. Dr

1-4 1.4 Calibrating the Operating Thermostat 1. Ensure the frypot is filled to the proper level with oil before proceeding. 2. Light the pilot.