Frymaster 24G Series User Manual

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Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633 DECEMBER 2003
PRINTED IN THE USA
*8196000*
*8196000**8196000*
*8196000*
NON-CE &
24G Series Flatbottom Gas Fryers
Installation & Operation Manual
Models 1824G & 2424G
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1 2 3 4 5 6 ... 45 46

Summary of Contents

Page 1 - *8196000**8196000*

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-5

Page 2

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General (cont.) Where conflicts exist between instructions and informat

Page 3

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.3 Principles of Operation The frypot is constructed of welded steel with

Page 4 - TABLE OF CONTENTS

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation DANGER No structural material on the fryer should be

Page 5 - TABLE OF CONTENTS (CONT.)

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 C. Installation Standards 1. CE/EXPORT STANDARDS: Fryer installation must c

Page 6 - CHAPTER 1: INTRODUCTION

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-6 2.7 Air Supply and Ventilation DANGER This appliance must be installed wi

Page 7 - 1.5 Service Personnel

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-7 2.8 Conversion of Units (CE Systems) Pressure: 1 mbar = 10,2 mm W.C. = 0,4

Page 8

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer A. Initial Installation: If installed with le

Page 9 - 2.2 General

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) B. Leg and Rigid Caster Instal

Page 10 - 2.2 General (cont.)

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) Rigid Casters (Only) 1. Install the ri

Page 11 - 2.4 Rating Plate

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected

Page 12 - 2.5 Pre-Installation

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be op

Page 13

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) NATIONAL CODE REQUIREMENTS: NON-CE This eq

Page 14

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) DANGER All connections must be sealed with

Page 15

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) DANGER When pressure-testing incoming gas

Page 16 - 3.1 Installing the Fryer

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) E. Flexible Couplings, Connectors and Cast

Page 17 - 3.3 Leveling the Fryer

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.5 Adjustments/Adaptation To Different Gases WARNING Qualified person

Page 18

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.6 Gas Inputs CE UNITS ONLY: Nominal Heat Inputs (Qn), Gas Type, Ori

Page 19 - 3.4 Gas Connections

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.6 Gas Inputs (cont.) Gas Type Orifice Part Number* Natural Propane

Page 20 - 3.4 Gas Connections (cont.)

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.7 Gas Conversion Procedures (cont.) CE UNITS ONLY: When converting

Page 21

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-13 3.7 Gas Conversion Procedures (cont.) NON-CE UNITS ONLY: See gas valv

Page 22

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-14 3.8 Gas Conversion Components Use the following components to convert

Page 23

DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

Page 24

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring

Page 25 - 3.6 Gas Inputs

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Procedures, Standing Pilot WARNING Do not bang fry baske

Page 26 - 3.6 Gas Inputs (cont.)

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.1.1 Pilot Lighting Procedures, Standing Pilot (cont.) 8. Press the white pil

Page 27

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-4 4.1.1 Pilot Lighting Procedures, Standing Pilot (cont.) 7. Push and hold the k

Page 28

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-5 4.2 Boil-Out Procedure NOTE: Consult store operational procedures to ensure tha

Page 29 - 3.9 Electrical Connections

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-6 4.2 Boil-Out Procedure (cont.) CAUTION Do not leave fryer unattended. The boil

Page 30 - CHAPTER 4: FRYER OPERATIONS

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-7 4.3 Final Preparation DANGER Remove all drops of water from the frypot before

Page 31

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 5: CONTROLLER OPERATION 5-1 5.1 Operating Fryers with Thermatron Controllers 24G Series Flatbottom gas f

Page 32

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 5: CONTROLLER OPERATION 5-2 5.1 Operating Fryers with Thermatron Controllers (cont.) MANUAL FILTER POWE

Page 33

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-1 6.1 General DANGER Never attempt to clean the fryer during the cooking

Page 34 - 4.2 Boil-Out Procedure

24G Series Flatbottom Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 Applicability an

Page 35

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-2 6.1.3 Periodic/Annual This appliance should be inspected and adjusted p

Page 36 - 4.3 Final Preparation

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-3 6.1.4 Stainless Steel Care WARNING DO NOT let water splash into the ta

Page 37 - Thermatron Controller

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 NOTE: Refer to the wiring diagram affixed inside the fryer cabinet door when troub

Page 38

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.1 Pilot Burner Malfunctions (cont.) PROBLEM CORRECTIVE ACTION Pilot burner i

Page 39 - 6.1 General

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.2 Main Burner Malfunctions (cont.) PROBLEM CORRECTIVE ACTION Main burner flam

Page 40

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.4 Recommended Spare Parts Commonly replaced parts in older 24G Series Flatbott

Page 41

Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-8

Page 42 - CHAPTER 7: TROUBLESHOOTING

24G Series Flatbottom Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initi

Page 43

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Applicability and Validity The Dean 24G Series Flatbottom gas model family has

Page 44

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Safety Information Before attempting to operate your unit, read the instructions

Page 45 - 7.4 Recommended Spare Parts

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.5.1 Definitions (cont.) C. Qualified Service Personnel 1. Qualified service per

Page 46 - DECEMBER 2003

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is upri

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