Frymaster COOL ZONE SERIES KSCF18G User Manual

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PARTS LIST
INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
MARCH 2010
*8196629*
NON-CE &
KSCF18G Cool Zone Series
Gas Export Fryers
Installation and Operation
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1 2 3 4 5 6 ... 65 66

Summary of Contents

Page 1 - Gas Export Fryers

PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour

Page 2

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation (cont.) DANGER This appliance must be installed w

Page 3

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.6 Air Supply and Ventilation DANGER Do not connect this appliance t

Page 4 - KSCF18G Cool Zone Gas Fryers

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.8 Conversion of Units Pressure: 1 mbar = 10.2 mm water column (mm W.

Page 5 - CHAPTER 1: INTRODUCTION

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-6 2.9 Restraining the Fryer (cont.) NOTE: If you need to relocate a fr

Page 6 - 1.6 Safety Information

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer Qualified, licensed, authorized installatio

Page 7 - 1.7 Service Personnel

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 2. When positioning the fr

Page 8 - 2.2 General

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) • Legs (Only) 1. Adjust leg heigh

Page 9 - 2.5 Pre-Installation

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) ANSI Z83.11/11a-(Latest Edition) req

Page 10

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) Supply Line Specifications The gas sup

Page 11

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) Rigid Connections Check any installer-

Page 12 - 2.9 Restraining the Fryer

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be op

Page 13

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) WARNING Use a diluted soap solution to

Page 14 - 3.1 Installing the Fryer

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) 4. If it is necessary to disconnect th

Page 15 - 3.3 Leveling the Fryer

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.6 Gas Inputs (cont.) C. Adjustments for different gases are as f

Page 16

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.7 Gas Conversion: Procedures (cont.) When converting from G20 (2

Page 17 - 3.4 Gas Connections

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.8 Electrical Connections DANGER This fryer is equipped with a

Page 18 - 3.4 Gas Connections (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.9 Safety Switches (cont.) B. Other Fryer/Filter Switches 1. D

Page 19

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-13 3.9 Safety Switches (cont.) C. Filtering: Drain Valve and Oil Ret

Page 20

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-14 3.10 Initial Cleaning Before Startup New units are wiped clean wit

Page 21 - 3.6 Gas Inputs

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-15 3.11 Final Preparation (cont.) NOTE: If the float switch is block

Page 22 - 3.6 Gas Inputs (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-1 4.1 General Use 1. At opening, always check that the power switch and the com

Page 23 - Non-CE Gas Valve

DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipp

Page 24 - 3.9 Safety Switches

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-2 4.2 Start-Up Procedures (cont.) g. If the pilot does not stay lit, depress t

Page 25 - 3.9 Safety Switches (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-3 DANGER The crumb tray in fryers equipped with a filter system must be emptie

Page 26

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-1 5.1 General WARNING The on-site supervisor is responsible for ensuring that operato

Page 27 - 3.12 Final Preparation

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-2 5.2 Filter Preparation (cont.) 1. Put on protective gear/gloves. Pull the filter

Page 28

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-3 5.2 Filter Preparation (cont.) 4. Remove and discard old filter paper sheet from t

Page 29 - CHAPTER 4: DAILY OPERATION

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-4 5.2 Filter Preparation (cont.) 7. Inspect pickup tube and ensure vent hole is op

Page 30 - 4.3 Filtering

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-5 5.2 Filter Preparation (cont.) 9. Place one sheet of filter paper in the bottom o

Page 31 - 4.4 Closing

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-6 5.2 Filter Preparation (cont.) 12. Replace the crumb screen. Ensure crumb screen

Page 32 - CHAPTER 5: FILTRATION

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-7 5.3 Filter Operations DANGER Draining and filtering of cooking oil or shortenin

Page 33

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-8 5.3 Filter Operations (cont.) 2. Remove the support grid from the frypot using th

Page 34

KSCF18G Cool Zone Gas Fryers INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTA

Page 35

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-9 5.3 Filter Operations (cont.) 4. Use the L-shaped brush to scrub the frypot, and

Page 36

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-10 5.3 Filter Operations (cont.) 6. Obstructions in the oil return lines often cause

Page 37

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-11 5.3 Filter Operations (cont.) 9. Turn off the filter by moving the yellow handle

Page 38 - 5.3 Filter Operations

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-12 5.4 Single Filter Pan Assembly 1. Thoroughly clean pan and all pan components in

Page 39

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-1 Well-maintained equipment operates more efficiently and lasts longer. K

Page 40

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-2 6.3 Periodic/Annual This appliance should be inspected and adjusted

Page 41

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-3 6.3 Periodic/ Annual (cont.) Check filtration system integrity as fo

Page 42

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 Introduction This section provides an easy reference guide to some of the

Page 43

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Fryer Troubleshooting 7.2.1 Computer fails to turn ON when ON/OFF button

Page 44 - 6.2 Weekly

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.2 Fryer Troubleshooting (cont.) 7.2.3 (cont.) Actual frypot temperature dif

Page 45 - 6.3 Periodic/Annual

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Applicability and Validity The KSCF18G Cool Zone Series gas model family has

Page 46 - 6.4 Stainless Steel

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.2 Fryer Troubleshooting (cont.) 7.2.4 DRAIN OPEN message remains after clo

Page 47 - CHAPTER 7: TROUBLESHOOTING

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.2 Fryer Troubleshooting (cont.) 7.2.6 Main burner malfunctions.A. Main bur

Page 48 - 7.2 Fryer Troubleshooting

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-6 7.3 Filtration System Troubleshooting Pump won't start.• Return valve

Page 49 - (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-7 7.4 Wiring Diagrams 7.4.1 Normally Open Float Switch (Right)

Page 50 - Pump motor won’t start or

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-8 7.4.2 Normally Open Float Switch (Left)

Page 51 - Main burner malfunctions

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-9 7.4.3 CE, Normally Open Float Switch (Right)

Page 52

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-10 7.4.4 CE, Normally Open Float Switch (Left)

Page 53 - 7.4 Wiring Diagrams

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-11 7.4.5 Fast Ready 218G (KSCF218GP00001)

Page 54

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-12 7.4.6 Fast Ready 218G (KSCF218GP00001, KSCF218GN00007)

Page 55

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-13 7.4.7 Thermatron, 230V CE

Page 56

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Service Information Call the Frymaster Service Hotline, 1-800-551-8633, for

Page 57

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-14 7.4.8 Constant Pilot, Fast Ready 218G

Page 58

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-15 7.4.9 Constant Pilot with KFC-1, 218G

Page 59

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-16 7.4.10 Oil Return, 218G/318G (with Vent Solenoids)

Page 60

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-17 7.4.11 CE, Single

Page 61

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-18 7.4.12 Oil Return, Single

Page 62

THIS PAGE INTENTIONALLY LEFT BLANK

Page 63

Frymaster, L.L.C., 8700 Line Avenue, 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Call Center

Page 64

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6 Safety Information (cont.) DANGER DANGER boxes contain information about

Page 65

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is up

Page 66 - March 2010

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.3 Principles of Operation The incoming gas flows through orifices and

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