Frymaster KSCF18G Series User Manual Page 1

Browse online or download User Manual for Deep fryers Frymaster KSCF18G Series. Frymaster KSCF18G Series User's Manual

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PARTS LIST
INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
MARCH 2007
*8195712*
NON-CE &
KSCF18G Cool Zone Series
Gas Fryers
Installation, Operation, Service, & Parts Manual
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Summary of Contents

Page 1 - Gas Fryers

PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour

Page 2

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation (cont.) DANGER This appliance must be installed w

Page 3

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.6 Air Supply and Ventilation DANGER Do not connect this appliance t

Page 4 - KSCF18G Cool Zone Gas Fryers

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.8 Conversion of Units Pressure: 1 mbar = 10.2 mm water column (mm W.

Page 5 - CHAPTER 1: INTRODUCTION

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-6 2.9 Restraining the Fryer (cont.) NOTE: If you need to relocate a fr

Page 6 - 1.6 Safety Information

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer Qualified, licensed, authorized installatio

Page 7 - 1.7 Service Personnel

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 2. When positioning the fr

Page 8 - 2.2 General

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) • Legs (Only) 1. Adjust leg heigh

Page 9 - 2.5 Pre-Installation

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) ANSI Z83.11/11a-(Latest Edition) req

Page 10

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) Supply Line Specifications The gas sup

Page 11

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) Rigid Connections Check any installer-

Page 12 - 2.9 Restraining the Fryer

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be op

Page 13

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) WARNING Use a diluted soap solution to

Page 14 - 3.1 Installing the Fryer

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) 4. If it is necessary to disconnect th

Page 15 - 3.3 Leveling the Fryer

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 C. Adjustments for different gases are as follows: GAS PRESSURE AT

Page 16

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.7 Gas Conversion: Procedures (cont.) When converting from G20 (2

Page 17 - 3.4 Gas Connections

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.8 Electrical Connections DANGER This fryer is equipped with a

Page 18 - 3.4 Gas Connections (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.9 Safety Switches (cont.) B. Other Fryer/Filter Switches 1. D

Page 19

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-13 3.9 Safety Switches (cont.) C. Filtering: Drain Valve and Oil Ret

Page 20

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-14 3.10 Initial Cleaning Before Startup New units are wiped clean wit

Page 21 - 3.6 Gas Inputs

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-15 3.11 Final Preparation (cont.) NOTE: If the float switch is block

Page 22

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-1 4.1 General Use 1. At opening, always check that the power switch and the com

Page 23 - Non-CE Gas Valve

DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipp

Page 24 - 3.9 Safety Switches

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-2 4.2 Start-Up Procedures (cont.) g. If the pilot does not stay lit, depress

Page 25 - 3.9 Safety Switches (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-3 DANGER The crumb tray in fryers equipped with a filter system must be emptie

Page 26

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-1 5.1 General WARNING The on-site supervisor is responsible for ensuring that operat

Page 27 - 3.12 Final Preparation

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-2 5.2 Filter Preparation (cont.) 1. Put on protective gear/gloves. Pull the filter p

Page 28

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-3 5.2 Filter Preparation (cont.) 5. Remove the filter screen from the bottom of the

Page 29 - CHAPTER 4: DAILY OPERATION

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-4 5.2 Filter Preparation (cont.) 8. Replace filter screen and drape one sheet of fil

Page 30 - 4.3 Filtering

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-5 5.3 Filter Operations NOTE: When left and right are indicated, refer to the operat

Page 31 - 4.4 Closing

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-6 5.3 Filter Operations (cont.) 2. Remove the support grid from the frypot using th

Page 32 - 5.2 Filter Preparation

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-7 5.3 Filter Operations (cont.) 4. Use the L-shaped brush to scrub the frypot, and

Page 33

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-8 5.3 Filter Operations (cont.) 8. Turn off the filter by turning the oil return han

Page 34

KSCF18G Cool Zone Gas Fryers INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTA

Page 35

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-1 Well-maintained equipment operates more efficiently and lasts longer. K

Page 36 - 5.3 Filter Operations

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-2 6.3 Periodic/Annual This appliance should be inspected and adjusted

Page 37

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-3 6.3 Periodic/ Annual (cont.) Check filtration system integrity as fo

Page 38

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 Introduction This section provides an easy reference guide to some of the

Page 39

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Fryer Troubleshooting 7.2.1 Computer fails to turn ON when ON/OFF button

Page 40 - 6.2 Weekly

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.2 Fryer Troubleshooting (cont.) 7.2.3 (cont.) Actual frypot temperature dif

Page 41 - 6.3 Periodic/Annual

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.2 Fryer Troubleshooting (cont.) 7.2.4 DRAIN OPEN message remains after clo

Page 42 - 6.4 Stainless Steel

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.2 Fryer Troubleshooting (cont.) 7.2.6 Main burner malfunctions.A. Main bur

Page 43 - CHAPTER 7: TROUBLESHOOTING

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-6 7.3 Filtration System Troubleshooting Pump won't start.• Return valve

Page 44 - 7.2 Fryer Troubleshooting

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-7 7.4 Wiring Diagrams 7.4.1 Normally Open Float Switch (Right)

Page 45 - (cont.)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Applicability and Validity The KSCF18G Cool Zone Series gas model family has

Page 46 - Pump motor won’t start or

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-8 7.4.2 Normally Open Float Switch (Left)

Page 47 - Main burner malfunctions

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-9 7.4.3 CE, Normally Open Float Switch (Right)

Page 48

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-10 7.4.4 CE, Normally Open Float Switch (Left)

Page 49 - 7.4 Wiring Diagrams

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-11 7.4.5 Fast Ready 218G (KSCF218GP00001)

Page 50

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-12 7.4.6 Fast Ready 218G (KSCF218GP00001, KSCF218GN00007)

Page 51

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-13 7.4.7 Thermatron, 230V CE

Page 52

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-14 7.4.8 Constant Pilot, Fast Ready 218G

Page 53

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-15 7.4.9 Constant Pilot with KFC-1, 218G

Page 54

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-16 7.4.10 Oil Return, 218G/318G (with Vent Solenoids)

Page 55

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-17 7.4.11 CE, Single

Page 56

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Service Information Call the Frymaster Service Hotline, 1-800-551-8633, for

Page 57

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-18 7.4.12 Oil Return, Single

Page 58

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-19 7.4.12 Oil Return, Single

Page 59

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) For parts and/or components not listed, contact the

Page 60

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-2 8.1 Cabinetry and Related Components (cont.)

Page 61

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-3 8.2 Accessories ITEM PART # COMPONENT

Page 62

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-4 8.3 Component Box, Computers, and Related Comp

Page 63

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-5 8.3 Component Box, Computers, and Related Comp

Page 64

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-6 8.4 Drain Valve, Oil Return, and Related Compo

Page 65

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-7 8.4 Drain Valve, Oil Return, and Related Compo

Page 66

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-8 8.5 Filter Pan and Related Components 654321

Page 67 - Included with Item 8

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6 Safety Information (cont.) DANGER DANGER boxes contain information about

Page 68

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-9 8.5 Filter Pan and Related Components (cont.)

Page 69 - Filtration Unit

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-10 8.6 Frypot and Related Components 1236547891

Page 70

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-11 8.7 Gas Valves, Pilot Assemblies, and Related

Page 71

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-12 8.7 Gas Valves, Pilot Assemblies, and Related

Page 72 - CE Gas Valve(s)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-13 8.8 Over-the-Top Oil Return and Related Compo

Page 73

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G) 8-14 8.8 Over-the-Top Oil Return and Related Compo

Page 74

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-1 For parts and/or components not listed, contact the Frymaster Se

Page 75

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-2 9.1 Cabinetry and Related Components (cont.) ITEM PART # COMPO

Page 76

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-3 9.2 Accessories ITEM PART # COMPONENT 1 803-0306 Twin

Page 77

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-4 9.3 Component Box, Computers, and Related Components 12

Page 78

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is up

Page 79

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-5 9.3 Component Box, Computers, and Related Components (cont.) IT

Page 80

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-6 9.4 Drain Valve, Oil Return, and Related Components ITEM PA

Page 81

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-7 9.4 Drain Valve, Oil Return, and Related Components (cont.) ITE

Page 82 - (810-2098 prior to 11/2006)

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-8 9.5 Filter Pan and Related Components

Page 83

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-9 9.5 Filter and Related Components (cont.) ITEM PART # COMPONEN

Page 84

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-10 9.6 Frypot and Related Components 12365478911 10 ITEM PART #

Page 85

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-11 9.7 Gas Valves, Pilot Assemblies, and Related Components 1278

Page 86

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-12 9.7 Gas Valves, Pilot Assemblies, and Related Components (cont.)

Page 87

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-13 9.8 Over-the-Top Oil Return and Related Components

Page 88

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9: PARTS LIST: SINGLE UNITS (118G) 9-14 9.8 Over-the-Top Oil Return and Related Components (cont.) ITE

Page 89

KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.3 Principles of Operation The incoming gas flows through orifices and

Page 90 - MARCH 2007

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

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